GDS

The cold-spraying machine allows to automate the process of the busbar application onto the glass, decreasing the cost and labor required for it.

Using the same software that is used with the ULSP it is possible to calculate the busbar configuration and to start the application process.

The busbars can be of any shape, which might be of use in complicated projects for the achievement of the uniform temperature in all zones of the glass.

The glass with the applied busbars can undergo the process of lamination and bending.

The testing of the glass with the applied busbar has been conducted in one of the European laboratories, the result of this testing was positive and corresponded to the requirements of the European standards.

Spraying system

GDS applies the conductive busbars at the speed of 40 mm/sec. This allows to use the machine together with the ULSP without decreasing the overall heated glass production performance. The time required for the application of busbars is normally shorter than that required for the laser processing of the corresponding glass sheet.

The warranty period of GDS is normally two years (depending on the contract conditions).

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GDS applies the conductive busbars at the speed of 40 mm/sec. This allows to use the machine together with the ULSP without decreasing the overall heated glass production performance. The time required for the application of busbars is normally shorter than that required for the laser processing of the corresponding glass sheet.

The warranty period of GDS is normally two years (depending on the contract conditions).

Metal powder particles of a specified size are accelerated through a special process until they have a speed that is high enough for the application process. After that the stream of these particles is directed right onto the surface of the glass at a required angle, and this leads to the «sticking» of the particles to the glass surface in a shape of a metal strip. A small amount of particles due to various reasons may not stick to the glass and is evacuated with the aspiration system directly in the application zone so it won’t get into the environment.

GDS complies with the requirements for the air and environmental pollution as well as for the noise pollution. The operator of GDS doesn’t need any special protection means. GDS can be placed in regular facilities of the glass processing companies.

gds spraying system

Possible machine configurations

Size and power consumption
  • Model
    Length, mm
    Width, mm
    Height, mm
    Power consumption
  • GDS–25/30
    3800
    4285
    910–950
    23,25 kW
  • GDS–40/30
    5480
    4285
    910–950
    26,25 kW
  • GDS–60/30
    7260
    4285
    910–950
    29,25 kW
  • Model GDS–25/30
  • L×W, mm
    3800×4285
  • Height, mm
    910-950
  • Power consumption
    23,25 kW
  • Model GDS–40/30
  • L×W, mm
    5480×4285
  • Height, mm
    910-950
  • Power consumption
    26,25 kW
  • Model GDS–60/30
  • L×W, mm
    7260×4285
  • Height, mm
    910-950
  • Power consumption
    29,25 kW
Spraying system
  • Spraying speed
    40 mm/s
  • Spraying material
    copper, zinc, aluminum
Busbar parameters
  • Width
    min 5 ± 0,5 mm
  • thickness (over the glass surface)
    up to 100 micron
  • Cross-section of the busbar
    0,4 mm²
  • Adhesion to the surface
    up to 80 Pa (kg/cm²)
  • * Values are given without regarding time of positioning
Serial production
  • Glass marking
    ext. option
Operator’s safety
  • Light barrier
    ext. option
  • Safety fencing
    ext. option
Other parameters
  • Working voltage
    3/N/РЕ—50Нz 380V
  • Working pressure
    6±0,5 bar
  • Air consumption
    450 nl/min
  • Noise level
    max 80 dB(A)
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